Overmoulding for assembly encapsulation

At our in-house potting and moulding facility, we use the latest in technology to encapsulate cable and harness, PCB and other assemblies. Benefits of using our overmolding service include:

  • Increased product durability – benefit from reducing cost by enclosing your electrical system in a material that lasts
  • Protecting your harness from environmental damage such as the ingress of air, water and dust
  • Improved safety for those who handle the assembly
  • The use of our advanced customisable technology that allows us to control pressure, velocity and heat
  • A thorough inspection process at every step of the way
  • A short cycle time
  • The benefit of improved strain relief
  • Uniquely engineered solutions to solve challenging projects
  • Reduction of component count
  • Weight reductions
Potting connectors

Overmolded cable assemblies

Available as part of other cable assembly processes or as a standalone service, we can customise the resin to include specific brand details such as logos and traceability details. The key to providing a successful cable and harness encapsulation service is to ensure that all electrical intricacies are enveloped in high-quality polymers capable of protecting the electrical assembly – we ensure that material choices are suited for each application. Operating since 1997, Copper & Optic takes the time to understand the project scope and tailors an overmolding solution bespoke to application.

Types of encapsulation:

Learn more about cable and harness assembly here at Copper & Optic.

Talk to our team about Overmolding